When it comes to ensuring the longevity and efficiency of industrial plants, maintaining the integrity of expansion joints is crucial. DEKOMTE Expansion Joint Technology offers a comprehensive approach to assessing and improving the reliability of these components, beginning with in-depth technical inspections. Our process goes beyond simple inquiry and provides tailored solutions that are integrated with the plant’s operations. Here’s how we support plant operators from initial consultation to long-term maintenance planning.

The first step in collaborating with us isn’t just sending a quick inquiry. While inquiries are welcomed, we recognize that understanding the specific needs of a plant requires much more. We believe the best way to assess the situation is to visit the site directly. This on-site visit allows our engineers to observe how the plant operates and to identify any particular challenges that may not be evident from a simple inquiry. By observing the plant’s workflow and infrastructure first-hand, we can gain a deeper understanding of the environment in which the expansion joints function, ensuring we have all the relevant information needed to proceed with the most effective strategy.

Our technical inspection process goes beyond a superficial check. We conduct detailed surveys and inspections of the plant. Every expansion joint is carefully assessed to determine its condition, reliability, and any existing issues that may be affecting its performance. This detailed inspection helps to identify potential problems that could lead to failure or reduce the efficiency of the system. By thoroughly evaluating the condition of each expansion joint, DEKOMTE ensures that no issue goes unnoticed, and operators are aware of any risks before they become serious problems.

Once the inspections are complete, we create a maintenance strategy specifically designed for each plant. This strategy focuses on the unique needs of every expansion joint and is based on a thorough evaluation of its current condition, the reliability of the system, and the potential impact on plant operations. The maintenance strategy takes into account factors such as how each expansion joint is performing, the frequency of potential failures, and how these issues could affect the overall productivity of the plant. By assessing the full scope of potential risks, we can help plant operators prioritize maintenance actions and avoid unexpected downtime. 

The next step in the process involves developing specifications for maintenance or replacement. While quality standards play a role in determining these specifications, DEKOMTE also brings its experience to the table. Our team has a deep understanding of the surrounding impacts on expansion joints and can offer advice on how to best formulate specifications that align with both quality requirements and practical operational needs. The specifications are tailored to address not only the current condition of the joints but also the overall performance requirements of the plant. This ensures that the solutions provided will meet the plant’s standards while also considering real-world challenges. Learn more about a case study we worked on in the Czech Republic.

Our commitment to plant efficiency goes beyond inspections and maintenance plans. We have to emphasize the importance of considering the broader context in which expansion joints operate. Supporting components such as steelwork, insulation, duct ties, guides, and flow plates play a significant role in the reliability and effectiveness of expansion joints. Our expert engineers assess how these adjacent systems impact the performance of expansion joints. This integrated approach allows the company to offer more than just maintenance strategies; it provides plant operators with optimized product designs that ensure better functionality and long-term reliability. The goal is to provide a holistic solution that addresses both the immediate needs of the expansion joints and the overall health of the plant’s infrastructure.

DEKOMTE’s technical inspection and maintenance strategy process is designed to provide industrial plants with tailored, reliable, and integrated solutions. From initial site visits to the development of maintenance plans and specifications, DEKOMTE’s engineers work closely with plant operators to ensure the highest standards of performance. By considering the broader system and the surrounding infrastructure, DEKOMTE helps plants maintain efficient, reliable operations that can withstand the challenges of everyday use. Whether it’s enhancing the design of expansion joints or planning proactive maintenance, DEKOMTE stands out as a partner dedicated to long-term plant success.